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Consulting Services for Warehousing & Distribution - B. Operational Design


Distribution Design strives for strategic improvement in its logistics operations projects, the type of improvement that creates a competitive advantage for our client. Competitive advantage comes from improvements in quality, accuracy, timeliness, productivity, and cost. "Value-based reengineering" means if it doesn't bring value, we won't recommend it.

The elements of an Operational Design are:

  • Detailed operational review of the current operation

  • Operational data analyses

  • Velocity Profiling: This is a velocity profile typical for many companies. Just 5% of the SKUs represent 60% of the lines shipped. This also means just 5% of the SKUs consume 60% of the picking labor. Conversely, the slowest moving 60% of the SKUs are less than 10% of the lines shipped.

  • Order Profiles

  • Inventory Profile

  • Receiving Profile

  • Full Case / Split Case Profile

  • Productivity measurements and benchmarking

  • Growth projections

  • Key Operating Volumes Chart

  • Recommended operational description of each function

  • Facility layout and Computer Aided Design (CAD)

  • Systems functionality

  • Space requirements for each function

  • Staffing requirements for each function

  • Equipment requirements for each function

  • Facility characteristics: size, height, dock doors, sprinkler type

  • Bill of materials for all capital equipment

  • Cost of each component

  • Systems architecture and peripherals

  • Implementation plan: facility, systems, & equipment



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